Solutions
Packaging Solutions
Board construction, box style and branding options engineered around your product, load and supply chain.
Packaging Solutions
Corrugated Board Constructions Built for the Job
Two core wall constructions cover the vast majority of shipping and retail packaging needs — each engineered for a different balance of weight, strength and cost.
3-Ply Board
Structure: 1 fluted medium glued between 2 flat kraft liners.
Key Features
- Lightweight
- Economical
- Flexible
- Space-saving
Ideal Applications
- • E-commerce mailer boxes
- • Retail product packaging
- • Inner dividers
- • Lightweight goods up to 10 kg
Suggested load: Up to 10 kg
3-Ply vs 5-Ply
Corrugated Board Strength Equivalencies
Bursting Test and Edge Crush Test (ECT) ratings and their maximum suggested loading limit per carton, for single wall and double wall board.
Single Wall Corrugated
| Bursting Test | Minimum Edge Crush Test | Max. Suggested Load / Carton |
|---|---|---|
| 125# | 23 ECT | 20 lbs. |
| 150# | 26 ECT | 35 lbs. |
| 175# | 29 ECT | 50 lbs. |
| 200# | 32 ECT | 65 lbs. |
| 275# | 44 ECT | 95 lbs. |
| 350# | 55 ECT | 120 lbs. |
Double Wall Corrugated
| Bursting Test | Minimum Edge Crush Test | Max. Suggested Load / Carton |
|---|---|---|
| 200# | 42 ECT | 80 lbs. |
| 275# | 48 ECT | 100 lbs. |
| 350# | 51 ECT | 120 lbs. |
| 400# | 61 ECT | 140 lbs. |
| 500# | 71 ECT | 160 lbs. |
| 600# | 82 ECT | 180 lbs. |
Box Styles
Box Styles Built Around Your Application
From the economical industry-standard shipping box to self-locking mailers and heavy-load telescopic designs.
RSC (Regular Slotted Container)
The industry-standard shipping box. All flaps have equal length from edge to center. Economical with zero paper waste during manufacturing.
Die-Cut Mailers
Custom-cut self-locking boxes requiring no adhesive tape for assembly. Provides an unboxing experience ideal for e-commerce and subscription kits.
Telescopic & Full Overlap
Separate lid and base for telescopic boxes, or extra-wide overlapping flaps (FOL) for heavy stacked loads and increased side-wall rigidity.
Branding & Custom Printing
Make Every Box a Brand Touchpoint
Transform standard shipping cartons into powerful brand ambassadors with Boxvera's advanced inline flexographic and offset printing capabilities.
- High-definition 4-Color Flexographic Printing
- Premium White Top Kraft & Bleached Liners
- Anti-Moisture UV & Gloss Lamination
Ready to Upgrade Your Packaging?
Contact our packaging engineers for custom quotes & free sample kits.